Copeland Reciprocating Compressors

CPE-1006-P, Pumps | CPE-1017-MK, Mounting Kits | CPE-1021-H, Crankcase Heaters | CPE-1022-H, Crankcase Heaters | CPE-1024-H, Crankcase Heaters | CPE-1025-H, Crankcase Heaters | CPE-1034-E, Accessories | CPE-1055-U, Unloaders | CPE-1056-E, Accessories | CPE-1085-GK-F, Gaskets | CPE-1086-GK-F, Gaskets | CPE-1087-T, Terminal Plates & Parts | CPE-1088-T, Terminal Plates & Parts | CPE-1090-GK-F, Gaskets | CPE-1092-GK-F, Gaskets | CPE-1093-GK-F, Gaskets | CPE-1094-VP, Valve Plates & Parts | CPE-1095-GK-F, Gaskets | CPE-1108-VP, Valve Plates & Parts | CPE-1109-VP, Valve Plates & Parts | CPE-1133-GK-F, Gaskets | CPE-1135-GK-F, Gaskets | CPE-1136-T, Terminal Plates & Parts | CPE-1210-GK-F, Gaskets | CPE-1214-H, Crankcase Heaters | CPE-1215-H, Crankcase Heaters | NCE-1002-E, Accessories | NCE-1003-E, Accessories | NCE-1004-E, Accessories | NCE-1007-E or CPE-1007-E, Accessories | NCE-1010-E, Accessories

System Cleanliness System cleanliness is one of the most important factors that affect system and compressor reliability. System contamination can cause both mechanical and electrical failures. There are several sources ofsystem contamination. Some of these are: Copper oxides from system refrigerant piping brazing. Refrigerant piping chips and burrs and brazing flux. Processing residue and metal chips from evaporators and condensers. Metal chips and wire brush strands from processing of other system components. Contamination in refrigeration tubing which is left uncapped during assembly. Moisture and air. In addition, field erected systems are subject to all the dirt and system contamination of the typical jobsite. It is recommended that a suction line filter be installed in the system to prevent contaminants form entering the compressor ; Evacuation and Dehydration For the refrigeration system to work property, it must be free of air and moisture. The process by which air and moisture are removed is known as evacuation and dehydration. Moisture and air are harmful to the system because they increase the condensing temperature, raise the discharge gas temperature, cause oil breakdown and the formation of acids. Acids are corrosive to the components in the refrigeration system, including the piping, refrigerant specialties, and the which can cause mechanical failure of the compressor.The recommended method for evacuation and dehydration is to evacuate the system from both the gigh and low sides to 800 microns or less. To establish that the unit is leakfree and moisture-free, a standing vacuum test is recommended. The maximum allowable rise over a 15 minute period is 200 microns. If the Hse exceeds this, either there is still moisture in teh system or a leak is present in the system See Chart 1.CAUTIONNEVER USE OXYGEN OR ACETYLENE IN PLACE OF REFRIGERANT AND DRY NITROGEN FOR LEAK TESTING. A VIOLENT EXPLOSION MAY RESULT, CAUSING PERSONAL INJURY OR DEATH.ALWAYS USE A PRESSURE REGULATOR WHEN USING NITROGEN TO PRESSURE TEST. FAILURE TO DO SO WILL RESULT IN EXTREMELY HIGH PRESSURE WHICH COULD EXCEED THE BURST PRESSURE OF TEH COMPRESSOR OR OTHER SYSTEM COMPONENTS AND RESULT IN PERSONAL INJURY OR DEATH.FOR SHELF STORAGE EVAC. TO 250 MICRONS

Copeland has phased in a new source for motor protection modules and sensors that are used on all sensor-protected motors on hermetic and semi-hermetic reciprocating compressors. These motor protection devices have been supplied by Texas Instruments-Modules (40AAXXXX/ 41AA1600E), and sensors (3BA, 10BA).|| The new Kriwan modules and sensors are UL recognized and are identical in performance, fit and functionality to those currently supplied by Texas Instruments. Kriwan and Texas Instruments modules and sensors are completely interchangeable. There are no wiring changes required, and no customer testing is necessary. Please note the difference in cold resistance between Texas Instruments and Kriwan Sensors. This product resistance difference does not affect motor protection functionality.|| Texas Instrument | 3BA095-07 | 10BA095-1002A1 | Resistance 500 to 2600 OHMS ||Kriwan |01D-117-S31|01D-117-S31|Resistance 30 to 120 OHMS|||||Sensor Resistance (25 degree C, (77 degree F)|Or at ambient temperature||NOTE: Do not make a mistake; Due to the lower resistance on the Kriwan sensor, it matches the Robert Shaw readings but is not compatible. Kriwan is only compatible with Texas Instrument modules and Kriwan modules.

Compressor Family Series Either a number or a letter established for each product model. Copeland Compressor Model Type Air-CooledCode (=) DescriptionA = Std. Air Cooled Water-CooledCode (=) DescriptionW = Std. Water Cooled Refrigerant-CooledCode (=) DescriptionR = Std. Refrig. Cooled Code (=) DescriptionD = D Line Tandem Style ModelsIndicated by the digit representing the comp. model series connected in TANDEM with a comp. of the model series indicated by the first digit. Displacement and Valve Plate A letter only, arbitrarily assigned for each different displacement valve plate combination within any one family series (Column 1). Model Variations A number assigned to indicate major variations within any one family series. Comp. Motor Rating Nominal (HP) Code Nominal (HP) Code 1/4 0025 20 2000 1/3 0033 22 2200 1/2 0050 25 2500 3/4 0075 27 2700 1 0100 30 3000 1-1/2 0150 35 3500 2 0200 40 4000 3 0300 50 5000 4 0400 60 6000 5 0500 70 7000 6 0600 75 7500 7-1/2 0750 80 8000 9 0900 100 1110 10 1000 120 1120 15 1500 NOTE: Nominal horsepower rating of tandem compressors is sum of individual compressor ratings. Motor designation other that shown indicates a model upgrade. Compressor Motor Type Phase Description Code 1 Capacitor Run - Capacitor Start C 1 Induction Run - Capacitor Start I 3 6 lead part winding or across the line - except 575V I 3 Misc. 3 Phase Single voltage 3 lead Dual voltage 9 lead 575 V60 HZ/500 V 50 HZ Under 20 H.P. 3 lead20 H.P. & up 6 lead part winding I Compressor Motor Protection Type Protection Code External Inherent Protection- One Protector (SEIP). (Line Break) Use with contactor (Single or Three Phase) A* Internal Inherent Protection- One Protector (IIP). Use with contactor (Single or Three Phase) F* Internal Thermostat(s); and Ext. Supplementary Protector(s) Mt'd. on Compressor. (Two for 3ø, one for 1ø.) Use with Contactor H* Internal Thermostat(s); and Three Ext. Supplementary Protectors Mt'd. on Compressor. Use with Contactor L* Internal Thermal Protectors- Electronic Sensors; and Control Module External. Use with Contactor S* *Thermally protected marked compressor maneplate Electrical Codes 60 Hz. *50 Hz.(Typical) Code 115-1 - A 230-1 - B 208/230-3 200/220-3 C 460-3 380/400-3 D 575-3 500-3 A - 115-1 F - 230-1 H 208-1 -  H - 208/230-1 I 265-1 - J 208/230/460-3  200/40-3 K - 210/240/380-3  L - 380/420-3 M 230/460-3 200/400-3 N ALL D.C. RATINGS O -  200-380-3 P -  200/240-3 R -  220-1 S -  200-1 T 200-3 -  U 208/230-1 - V - 200/220-3 W MISC. A.C. RATINGS X - 500-3 Y - 220/240-1 Z 200-1 200-1 3 100-1 100-1 4 200/230-3 - 5 230-3 - 6 NOTE: When applicable, specific 50 Hz. ratings (not necessarily identical to typical shown above) ill be shown as alternate on 60 Hz/ rated models.  Product Variations Numbers will be assigned as follows: Number - 100 is standard compressor used in Copeland condensing units. Number - 200 indicates a STANDARD Compressor and Component Parts B/M and Model No. Numbers - 201 and larger will be assigned for all other variations of a given model. Number - 800 indicates a standard replacement Compressor and Component Parts B/M and Model No. - 240 bolt control. Number - 801 indicates a standard replacement Compressor and Component Parts B/M and Mode. No. - 120 volt control.

325

CPE868

2120.0

10