PerMix PC 1500L/h Inline Emulsifier Mixer
PerMix PC 1500L/h Inline Emulsifier Mixer
SKU:PCI-5e376f
High shear, efficient PerMix PC 1500L/h Inline Emulsifier Mixer for continuous mixing in various industries.
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$7,999.99
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$7,999.99
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PerMix PC 1500L/h Inline Emulsifier Mixer
$7,999.99
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PerMix PC 1500L/h Inline Emulsifier Mixer
$7,999.99
Quantity: 1
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The PerMix PC 1500 Liter Per Hour Inline Emulsifier Mixer is a high shear mixer designed for continuous operation, offering exceptional efficiency and performance. With a power of 4kW and a maximum capacity of 1500L, this inline mixer is perfect for a wide range of industries. Featuring a Three Stage design with a speed of 3000 rpm, it ensures optimal mixing and dispersion. The innovative Stator/Rotor system includes K type and V type options for customized mixing. Additionally, the PC series Inline Mixers come with a multi-stage and multi-row stator/rotor system to enhance shearing performance, ideal for processing difficult materials in a single pass. The special design with ultra-high speed and thermosiphon for double mechanical seals further enhance the efficiency and durability of this mixer.
Product Specifications
Additional Information Additional Information
Different from a Batch High Shear Mixer, the mixing occurs in the mixing chamber, thus energy is introduced onto materials in the most efficient way. This also cuts the process times by up to 90% compared with conventional blending methods.
Applications Applications
Inline Emulsifier Mixers are widely used by a variety of industries in different stages of the processing. They are highly efficient to save a lot of energy and time compared with traditional mixing methods.Food & BeverageReconstituted milk, Salad dressing, Mayonnaise, Ice cream, Cheese, Yogurt, Fruit juicePharmaceutics & BiologyDrug synthesis, Vaccine, Fat emulsion, Injectable suspension, Veterinary medicine, Cell extractionCosmetics & Daily CareDetergent Body gel, Shampoo, Cream, Lotion, Tooth paste, SoapChemicals & Oil IndustrySynthetic rubber, Resin, Bitumen, Silicon oil, Dye, Pigment, Coating, Ink, Nano material
How It Works How It Works
Same as PS series High Shear Mixers, there are also four steps to explain the working principle of the PC series Inline Mixers:Step 1. When the rotor is driven by the motor, it rotates at a very high speed of several thousands rpm. A powerful suction is generated at its center and draws both solids and liquids from the inlet pipe into the working chamber.Step 2. Centrifugal force leads the materials to the periphery. Materials are subjected to intensive squeezing and milling at the precision machined clearance between rotor and stator. High pressure is created there too due to the gathering of materials, which makes the impact between particles more remarkable.Step 3. Followed is another intense hydraulic shear as the materials are forced out through the openings in the stator at very high velocity. When material particles arrive outside of the stator, they tend to explode into thousands of even smaller ones as the pressure drops down sharply.Step 4. Fresh materials are continually drawn into the stator-rotor maintaining the circulation or single-pass flow.
Multi Stage And Multi Row Statorrotor Multi Stage And Multi Row
Rows:Every stator and every rotor have one or several rows of "teeth" (K-type, stator and rotor), or "blades" (V-type, rotor), or "screens" (V-type, stator).Stages:PerMix supplies PCI series Single-stage Inline Mixer, and PC3 series Multi-stage Inline Mixer. PC3 series Inline Mixers have three sets of stator & rotor. Standard PC3 Mixer includes sets of coarse, intermediate and fine stator & rotor assemblies. PC3 Series Inline Mixer is applied to deal with difficult-to-disperse materials, or when customers require single-pass processing.The multi-stage (usually 3-stage) inline mixer has 3 sets of stator/rotor systems to enhance its shearing performance. This design dramatically reduce processing time, and in some cases only one pass through the mixer can lead to satisfied products.Depending on the materials to be processed and customer requirements, for each stator/rotor, there can be only one row, or multi-row of teeth. Besides, PerMix provides coarse, medium and fine teeth to achieve different shearing intensity.
Note Note
Actual liquid capacity will vary depending on the liquid type and different stator rotor system.PerMix offers bigger capacity according to customer requests.PerMix reserves the right to modify the design without notice.
Special Design With Ultra High Speed Special Design With Ultra H
PerMix designs the ultra-high speed inline mixer with the tip speed of about 40m/s. The ultra-high speed inline mixer is belt driven to increase the rotation speed of the rotor up to 12,000rpm (Model: PC-1/60, pilot size).
Specifications Inlet Size
32 mm
Specifications Outlet Size
25 mm
Specifications Power
4 kW
Specifications Speed Of Mixing Can
3000 rpm
Specifications Total Volume
1500 L
Specifications Type
Three Stage
Statorrotor System Statorrotor System
PerMix also designs two types of Stator & Rotor systems: K type and V type. Both have several sub-types. These designs of stator & rotor systems offers more selections for our customers to choose the most suitable one to deal with their specific liquids and solids.
Thermosiphon For Double Mechanical Seals Thermosiphon For Double
The thermosiphon is used to store and cool the buffet liquid for the double mechanical seals, operated as a closed circuit. It is able to compensate the leakage of the buffer liquid at the double mechanical seals to avoid drying running of the seals, thus improve the performance and duty life of the seals.The buffer liquid flows to the thermosiphon from the double mechanical seals with the principle of Thermosiphon effect (or by forced circulation), and returns to the seals being exchanged and cooled.The thermosiphon is built in SS304 or SS316L, with pressure gauge, sight glass, all necessary connection nozzles and brackets for easy installation. The tank can be built with or without cooling coil with the purpose to cool the buffer liquid by cooling water.