PerMix PSG-X 300L Sigma Mixtruder
PerMix PSG-X 300L Sigma Mixtruder
SKU:PSG-80d447
Powerful 300L Sigma Mixtruder for high-viscosity mixing needs in chemical, food, and paint industries.
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$12,999.99
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$12,999.99
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PerMix PSG-X 300L Sigma Mixtruder
$12,999.99
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PerMix PSG-X 300L Sigma Mixtruder
$12,999.99
Quantity: 1
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The PerMix PSG-X 300L Sigma Mixtruder is a cutting-edge mixing-kneading solution designed for materials with extremely high viscosity. With a total capacity of 300 liters and powerful arms ranging from 7.5 to 30 kW, this machine offers exceptional performance in industries like chemical, food, and paint. The unique Z-shaped mixing tools deliver a perfect blend through compressing, stretching, folding, kneading, and mixing, ensuring a homogeneous mix every time. The inclusion of a screw extruder for discharging, the PSG-X excels as a Sigma Mixtruder, providing versatility and efficiency in one robust unit.
Product Specifications
Applications Applications
Bio | Chemical | Food | Health and Beauty | Nutraceutical | Pharmaceutical
Discharge Arrangement Discharge Arrangement
For PerMix PSG Sigma Mixers, There are mainly three ways for discharging the product after mixing:Tilting TankFor small machines (PSG-1 to PSG-15), tilting can be done manually with a mechanical type (hand lever or hand wheel). For greater machines, electro-mechanically or hydraulically powered tilting system is supplied. PerMix supplies the feature that at tilted position, the blade will rotate at low speed (usually 20% of full speed) in reverse direction to aid the discharge by pushing two buttons with both hands.Extrusion ScrewThe extrusion-discharge screw is located in the saddle section and runs in a cylindrical trough tangential to, and below the 2 mixing blades. When the Sigma Mixer is with the discharge screw, we call it Sigma Mixtruder, and the model name is PSG-X.During the mixing cycle the screw moves the material within the reach of the mixing blades, thus assuring a thorough blending of all the ingredients, and, at the same time, accelerating the mixing process. At discharge time, the direction of rotation of the screw is reversed and the mixed material is extruded through suitable die openings in the side of the machine. The extrusion screw has its own separate drive so that blades and screw operate independently.Other ArrangementOther discharging options are available against request, such as ball valves, or sliding valves mounted at the trough bottom.
How It Works How It Works
In the PerMix PSG series Sigma Mixer, there are two special designed Z-shaped rotating elements installed in a W-shaped chamber, the intersection of which forms a saddle piece and meeting tangentially just above the saddle. They rotate at different speeds (usually in the ratio of 3:2) and in opposite direction.The mixing action is a combination of bulk movement, smearing, stretching, folding, dividing, and recombining as the material is pulled and squeezed against blades, saddle, and side walls. Continually new layers of material are compressed and folded over one another and are subjected to shearing forces. New surfaces are formed and the components can penetrate.The blades, which are ground and polished, successively sweep all points of the trough surface during each revolution, at the same time dividing the batch continuously across the saddle piece and thereby rapidly affecting a perfectly homogeneous mix.
Note Note
All specifications are as accurate as is reasonably possible, but they are not binding.Arms speed can be specified by the customer.Customized sizes are available against request.PerMix reserves the right to modify the design without notice.
Options Options
The large number of options available for the PerMix PSG series Sigma Mixer enable it to perform particular functions or operate as a general kneader:Quick disassembly and Easy cleaning designLab-size for R and D applications (Full volume of 1, 3, 5, 15 L)Overlapping armsSpecial 'Duplex' kneading arms for intensive kneadingVariable speed driveHydraulic power pack for tiltable troughVacuum executionWelded jacket to the trough for heating and coolingBored shaft/arms for heating and cooling
Special Duplex Kneading Arms Special Duplex Kneading Arms
PerMix offers PSG-D series 'Duplex' Sigma Mixer which is specially designed for even more intensive kneading applications. They are twin basin kneading machines with two horizontally arranged kneading blades, which are deeply geared into one another and strip themselves reciprocally. The kneading blades are turning acc. to a ratio 1:2.Because of their different speeds, the blade sides approach and withdraw alternately. This causes high pressure tensile and shearing rates and therefore heavy friction in the kneading medium, which creates excellent dispersing and homogeneity. The shape of the kneading blades enables a steady flow of material from the side walls of the kneading trough to the middle of the kneading trough.
Specifications Arm Speed
22 rpm | 33 rpm
Specifications Power For Arms High Viscosity
7.5 to 22 kW
Specifications Power For Arms Very High Viscosity
15 to 30 kW
Specifications Power For Screw High Viscosity
4 kW
Specifications Power For Screw Very High Viscosity
7.5 kW
Specifications Screw Speed
51 rpm
Specifications Total Capacity
300 L
Specifications Working Capacity
180 L